379-388
MANUFACTURE OF A DEVICE FOR PRUNING FRUIT BRANCHES
Authors: Adel AL-GEZAWE, Mokhtar COTTB, Fatma ABD EL GAWAD, Mahmoud AWAD, Osama FOUDA, Mahmoud OKASHA
Number of views: 67
Fruit branch pruning is still done manually, resulting in high labor costs, ergonomic hazards, and low efficiency and productivity. Furthermore, there are some limitations with imported agricultural machines because of their high prices and inappropriate local conditions. Hence, the present study aims to manufacture a local device for fruit branch pruning based on validating the correct stem-cutting position using a branch guide. The manufactured device comprises a 60 W electric motor, a formed base, a teethed pruning disc, a telescopic tube made up of the picker-cutting mechanism of the device, and a 12–Volt rechargeable dry battery. The device was made from local and light materials to allow a telescopic tube to reach the high position of the citrus fruit branches and consider ergonomic aspects. Field trials were executed on sour oranges trees to assess the pruning device’s performance as a function of change in cutting disc speeds (9.81, 13.74, 17.66, and 21.59 m/s), cutting disc teeth numbers (60, 80, and 100 teeth), different groups of branches diameters {A (from 5 mm to less than 10 mm), B (10 mm to less than 20 mm), C (from 20 mm to less than 30 mm) and D (from 30 mm to less than 40 mm)}. The manufactured device was assessed in terms of device productivity, pruning efficiency, pruning damage, power requirements, specific energy, and operating cost. The results indicated that the highest device productivity and pruning efficiency were 780, 218, 100 and 65 branch/h; and 96.0, 94.0, 92.0 and 90.5%, while the lowest pruning branch damage were 4.0, 6.0, 8.0 and 9.5%, specific energy were 0.0447, 0.1645, 0.4050 and 0.700 Wh per branch, for the groups of branches diameters A, B, C, and D respectively. The current investigation recommended that the optimal operational conditions were using the manufactured device for pruning citrus trees at 17.66 m/s pruning disc speed with a pruning disc teeth number of 60 teeth.