Science and Transport Progress

22-29

Authors: M. M. Biliaiev, M. O. Oladipo

Purpose. The scientific work is concentrated on development of 3D, 2D numerical models for the prediction of atmospheric pollution during transport of bulk cargo in the railway car. Methodology. To solve this problem numerical models were developed, based on the use of the motion equations of inviscid incompressible fluid and mass transfer, to determine the field of wind velocity near the cars and dispersion of dust in the atmosphere. For the numerical integration of the pollutant transport equation implicit alternating-triangular difference scheme was used. When constructing a difference scheme splitting of the transport equation is carried out that allows us to construct an efficient algorithm for solving a differential problem. Unknown value of the pollutant concentration at every step of splitting is determined by the explicit scheme – the method of point-to-point computation, which provides a simple numerical implementation of splitting equations. For numerical integration of the 3D equation for the velocity potential method of Richardson is applied. For numerical integration of the 2D equation for the velocity potential the method of total approximation is applied. The developed numerical models are the basis of established software package. On the basis of the constructed numerical models a computational experiment to assess the level of air pollution when demolition of coal dust from the gondola car was carried out. Findings. 3D, 2D numerical models that belong to the class «diagnostic models» were developed. These models take into account the main physical factors affecting the process of dust pollution dispersion in the atmosphere during transportation of bulk cargo, but require small costs of the computer time in the practice at the low and medium power machines. These models are used for serial calculations of various situations of scenarios related to issues of environmental protection and pollution intensity diagnostics for different weather conditions. Computational calculations to determine pollutant concentrations and formation of pollution zone near the cars with bulk cargo in «microscale» scale were submitted. Originality. 3D, 2D numerical models were created. They allow taking into account the relevant factors, influencing the process of pollutants dispersion in the atmosphere, and formation of the pollution zone during transport of bulk cargo by rail. Practical value. Efficient numerical models «diagnostic models» for rapid calculation of the atmosphere pollution level during transportation of bulk cargo by rail were considered. Models can be used in the development of environmental protection measures at the operation of rail transport. Proposed model allows calculating 3D, 2D hydrodynamics of wind flow and mass transfer process of pollutants in the atmosphere.

43-53

Authors: I. V. Zhukovytskyy, I. A. Kliushnyk

Purpose. The article considers the process of development and improvement of tachometer data collectors for the data-measuring diesel locomotive hydraulic transmission test system, which will give the possibility of obtaining the source data to conduct further studies of the technical condition of diesel locomotive hydraulic transmission. It is supposed to provide a solution to the problem of development and improvement of tachometer data measuring tools of the previously created data-measuring diesel locomotive hydraulic transmission test system, starting out from the possibility of modification of the existing locomotive hydraulic transmission test-bench at the Dnepropetrovsk Diesel Locomotive Repair Plant «Promteplovoz». Methodology. The researchers proposed in the work a method of modifying the existing tachometer sensor of the automated microprocessor system for the locomotive hydraulic transmission test-bench in the conditions of a diesel locomotive repair plant. It is applicable by substantiating the choice of the required tachometer sensor measuring method, as well as by using the necessary hardware and software to accomplish the goal with the ability to integrate into the data-measuring system for diesel locomotive hydraulic transmission testing. Findings. The available equipment of the locomotive hydraulic transmission test-bench allowed for design of the optical type speed sensor based on the existing sensor D-2MMU-2. The factory testing with the use of a sensor prototype resulted in determination of the required and sufficient sampling time for sensor operating microcontroller. Originality. The available equipment of the locomotive hydraulic transmission test-bench allowed for design of the optical type speed sensor based on the existing sensor D-2MMU-2. We developed the operation algorithms for the microcontroller that processes the signals from this sensor. The sensor was factory-tested. According to the data sample obtained during the tests, we showed the possibility of reducing the sensor information retrieval frequency. Practical value. The designed sensor significantly reduces the cost of development of the diesel locomotive hydraulic transmission test-bench, besides it can be used when developing similar hydraulic transmission test-benches of other wheeled vehicles and the like. The designed sensor has a greater accuracy than that of D-2-2MMU and considerably lower production cost in comparison with current tachometer sensors. The measurement results are input data to perform further studies in order to determine the technical condition of UGP750-1200 hydraulic transmission during the factory post-repair testing.

64-78

Authors: M. A. Arbuzov, O. M. Patlasov, S. O. Tokariev

Purpose. Recently on the Ukrainian railways network more attention is paid to the cases of violations in the maintenance of crossovers, which may lead to deterioration of the train traffic safety conditions. As a rule, such violations occur as a result of inaccuracies during crossover pegging and laying, as well as are the consequence of impact of rolling stock and thermal forces. The appearance of geometrical irregularities can also be triggered by violation of the scheme of layout of concrete sleepers in the crossover turnout curve with intertrack spaces of less than 5.3 m. Therefore, we have decided to analyze the impact of the presence of deviations from the layout scheme of the sleepers and geometric irregularities on the conditions of track and rolling stock interaction based on the results of experimental investigations. It was also decided to establish a connection between the stress-strain states of the track and the presence of short sleepers. Methodology. The effect of deviations from the layout scheme of the sleepers and geometric irregularities on the interaction conditions of track and rolling stock was studied by means of theoretical calculations and experimental research. The experimental research covered the area on the non-public railway tracks that meets the required conditions for scientific and research work on the territory of «Transinvestservice» company. Findings. The distribution of stresses and forces acting on a railway track depending on speed movement of experienced rolling stock was obtained. In addition we obtained the data on the influence of the sleeper geometric parameters on its stress-strain state. Originality. For the first time the paper assessed the impact of rolling stock in the presence of geometrical irregularities and asymmetrically truncated sleepers within the crossover connection part on the stress-strain state of track in this zone. In addition, we compared the results for the area with common and shortened sleepers. Practical value. The obtained experimental data allowed determining that the stress-strain state of the track structure in the crossover turnout curve at rolling stock speeds of up to 40 km/h fulfills the conditions of strength and stability. These results can be used to test mathematical models and theoretical studies on the development of standards for the maintenance of crossovers. The level of the obtained vertical, lateral forces and stresses practically does not depend on the presence of the truncated part of the sleepers, which are stacked in crossovers.

92-100

Authors: S. T. Djabbarov

Purpose. The scientific paper highlights research of aerodynamic pressure and distribution of airflow velocity field along the moving high-speed train. Methodology. The study of velocity field distribution around the moving high-speed train is produced by simulating its movement as axially symmetric body with the ogive-shaped head and tail parts in compressible (acoustic) environment. Findings. The values of the absolute velocity (theoretical) of air flow generated by the body movement is determined (for the case when the body moves at a constant speed (200, 250, 350, 400 km / h) at a certain height from the ground), for the points located at different distances from the axis of the moving body (high-speed train). The calculations results allowed building the graphs of the air flow velocity in the acoustic environment along the moving body at different distances from it. Using the Bernoulli law (pressure change dependences on the flow velocity), the values of the overpressure generated by the air stream from the moving body were determined. Originality. This is the first theoretical study of the aerodynamics of the high-speed train as axially symmetric body with the ogive-shaped head and tail parts in compressible (acoustic) environment, moving with steady speed. The research results allow us to establish the distribution of the excess air flow pressure generated along the moving high-speed train. Practical value. The obtained results allows determining of the following parameters: 1) requirements for physical-mechanical and strength characteristics of the individual elements of the railway infrastructure in the areas of high-speed train movement, subject to aerodynamic pressure; 2) minimum distance from the track safe for people location during high-speed train passage.

114-124

Authors: S. S. Belimenko, V. O. Ishchenko, V. O. Gabrinets

Purpose. Currently, one of the priorities of energy conservation is a cost savings for heating in commercial and residential buildings by the stored thermal energy during the night and its return in the daytime. Economic effect is achieved due to the difference in tariffs for the cost of electricity in the daytime and at night. One of the most common types of devices that allow accumulating and giving the resulting heat are solid heat accumulators. The main purpose of the work: 1) software development for the calculation of the temperature field of a flat solid heat accumulator, working due to the heat energy accumulation in the volume of thermal storage material without phase transition; 2) determination the temperature distribution in its volumes at convective heat transfer. Methodology. To achieve the study objectives a heat transfer theory and Laplace integral transform were used. On its base the problems of determining the temperature fields in the channels of heat accumulators, having different cross-sectional shapes were solved. Findings. Authors have developed the method of calculation and obtained solutions for the determination of temperature fields in channels of the solid heat accumulator in conditions of convective heat transfer. Temperature fields over length and thickness of channels were investigated. Experimental studies on physical models and industrial equipment were conducted. Originality. For the first time the technique of calculating the temperature field in the channels of different cross-section for the solid heat accumulator in the charging and discharging modes was proposed. The calculation results are confirmed by experimental research. Practical value. The proposed technique is used in the design of solid heat accumulators of different power as well as full-scale production of them was organized.

136-151

Authors: O. A. Haivoronskyi

Purpose. The paper assumes to set the basic laws in determining the structure and physical-mechanical properties of wheel steels during arc welding technology and to develop the recommendations for reconstruction of railway wheel wear surfaces that will improve the reliability and safety of traffic in terms of increasing operating loads. Methodology. To achieve this purpose the paper studied 1) the influence of operating loads on structural changes and properties of metal wheels; 2) the impact of arc welding on structural and phase composition and properties of the metal heat-affected zone, its resistance to brittle and slow fracture; 3) the impact of welded metal on the formation of the stress state of the welds and their resistance to formation cracks; 4) wear resistance of built up metal during friction-slip of the «wheel-rail» pair. Findings. The most intense zone of the rolling profile of freight railway wheels during operation is a place of transition from rolling surface to the ridge. Therefore, the wheel building up by welding requires first of all the increased resistance to brittle fracture of metal in this area. It is established that welding in the metal of the wheel heat-affected zone cause formation of the hardened bainite-martensite structures. The minimum metal cooling rate, at which the martensite start forming is 8°C / s (in the range of 600…500°C) when the content of carbon in steel is 0.58% and 2°C/s at 0.65% of carbon. It is shown that to increase resistance to cracking it is necessary to limit the cooling rate to 16.0°C/s when the carbon content is C < 0.60% and to 8.0°C / s when C = 0.60…0.65%. Under these conditions, the metal has rather high ability to mikroplastic deformation without cracking. It was founded that to improve the critical stress intensity factor К1С at brittle fracture it is necessary to provide conditions when welding would result in the built up structure that does not contain upper bainite and the martensite share does not exceed the number of lower bainite (ratio of M/Bn < 1). It is proved that exposure of wheels within 3.5-4.5 hours at 100°C after welding, during their slow cooling improves resistance to brittle fracture of metal heat-affected zone by 1.8-2.3 times. This is due to the removal of diffusion hydrogen from the metal and reduction of the ІІ type stress in the lath volume of bainite and martensite by 1.5. Originality. The author has developed the idea of the structural-phase changes that occur in the metal of railway wheels during arc welding. The relation between the carbon content in steel, cooling rate during welding and resistance to cracking and brittle fracture was found. The authors determined the influence of after-welding wheel cooling conditions on the metal properties. Practical value. Technological recommendations for railway freight wheel building up by welding were developed. Their application will improve quality of the railway wheels built up by welding, reliability and safety of traffic in conditions of growing operating loads.

168-177

Authors: L. A. Muradian

Purpose. The article aims to develop an algorithm and a sequence of description and determination of car reliability to predict certain quantitative indicators of the studied elements, parts and units, or a car as a whole on the basis of probabilistic-physical approach. Methodology. For the calculation of the indicators of reliability, durability and safety of cars the probabilistic-physical method was used, which takes into account the resources consumption inevitable in the operation of cars. The methodology of quantifying the reliability is based on the study of the physical-mechanical and physical-chemical properties and parameters of various elements, with the identification of principles of the aging processes of the elements or parts (with operating time) to determine the analytical dependencies of these processes from the indicators of cars reliability. Findings. On the basis of probabilistic-physical approach it was developed a model to describe and determine the reliability of the cars. At this the method of calculation based on probabilistic-physical model is fundamentally different from all known rigorous probabilistic methods by the fact that it considers a continuous set of states of the elements, parts and systems of the car during continuous time. If there exists or (if it possible to find) the information parameter about the resource consumption of the car element with evaluation of its change speed, and knowing its limit, based on the built car reliability model with the involvement of probabilistic-physical approach, one can predict all the necessary quantitative indicators of reliability of the studied elements, parts and units or a car as a whole. Originality. The methodology of the reliability construction with the use of probabilistic-physical model with DN-distribution was further developed in the article. The specific physical interpretation of the constants of DN-distribution of failures makes it possible to evaluate them according to the results of the study of certain parameters characterizing the technical condition of the car. On the basis of probabilistic-physical approach the algorithm and the sequence of description and determination of cars reliability to predict certain quantitative reliability indicators of the studied elements, parts and units, or a car as a whole were developed. Practical value. The results make it possible to calculate in practice the quantitative indicators of reliability of cars or their individual elements for further prediction of the overall reliability during operation.