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APPLICATION RESEARCH ON THE DUAL-SPOOL VALVE CONTROL SYSTEM IN A HYDRAULIC –FARM-ORIENTED LOAD TRACTOR
Authors: Wenhua Jia, Chenbo Yin, Binghui Jia , Guo Li, Dasheng Zhu, Song Zhang
Number of views: 442
To cope with the increasingly severe working environment confronting agricultural load tractors, load tractor design must consider the comprehensive influences of noise immunity, control precision, and power loss, among others, of hydraulic systems. A SY235 load tractor and a dual-spool multi-way valve-based prototype were applied as research objects in this research. The antisymmetric data processing function of AMESIM software was employed to update and replenish point data, while a cubic interpolation method was adopted to process the data. In addition, the displacement characteristics, inlet and outlet pressures, and energy consumption of each cylinder in the hydraulic systems of both load tractors equipped respectively with the dual-spool multi-way valve and single-spool multi-way valve were investigated. Meanwhile, a single action experiment was performed on the booms, bucket rods, and buckets of the two load tractors. A comparison of the real test with the simulation model demonstrated that the cylinder controlled by the dual-spool valve exhibited small pressure and power consumption and quick displacement response. Therefore, the cylinders controlled by the dual-spool multi-way valve system had quicker pressure response, smaller pressure and overshoot, and superior overall manipulability. Finally, retraction and external swinging experiments of the buckets were performed on the dual-spool experimental prototype. Experimental results demonstrated that the dual-spool multi-way valve system exhibited faster displacement response and more superior overall performance compared with the single-spool control system. The simulation model combined with the real vehicle experiment is of great significance to the further study of the static and dynamic characteristics and energy-saving performance of the dual-spool agricultural load tractor.